Portal Machine IRON PROtection
The IRON PROtection portal machine is a modern high-tech solution for applying wear-resistant coatings to sheet metal. Equipped with CNC (computer numerical control), it is designed for performing both contour and linear cladding using self-shielded flux-cored wire. This machine is intended to extend the lifespan of equipment through effective wear protection, as well as to increase the productivity of industrial enterprises.
The IRON PROtection machine offers high precision, reliability, and ease of operation. With the integration of modern technologies such as stepper motors with precision gearboxes and water cooling for the sheets, this machine can operate in the most challenging industrial environments while ensuring maximum operator safety. IRON PROtection is ideal for use in metallurgy, mechanical engineering, mining, and other industries.
This machine is also equipped with a welding fume extraction system and water cooling, making the cladding process as safe and environmentally friendly as possible. Every element of the unit, from the portal to the welding parameter control system, is designed and developed for long-term and efficient use.
Specifications
| Parameter | Value |
|---|---|
| Working area size | 1650 mm x 3120 mm x 300 mm |
| Machine dimensions | 4520 mm x 3010 mm x 2250 mm |
| Dimensions of clad sheets | 1500 mm x 3000 mm |
| Precision | Grade 1 |
| Number of cladding heads | 2 |
| Duty cycle (DC) | 80% |
| Drive type for XYZ axes | Stepper motor with precision gearbox |
| Guides for XYZ axes | Precision profile guides (HIWIN or equivalent) |
| Torque transmission method | Zero-backlash transmission (rack and pinion mechanism with preload) |
| Max diameter of exhaust unit | 400 mm |
| Sheet cooling method | Water table with closed-loop circulation (1000-liter capacity) |
| XY axis movement speed | Up to 18 m/min |
| Z axis movement speed | Up to 5 m/min |
| Working acceleration on XY axes | 1 m/s² |
| XYZ movement resolution | 0.01 mm |
| Stepper drive controllers | Digital controllers |
| Total machine weight | ~2250 kg (dry weight — 1250 kg) |
| Power consumption | 50 kW |
| Operating personnel | 1 person |
| Control panel | Terminal stand |
| Dust and water protection rating | IP23 |
| Welding arc power source type | Lincoln Electric Idealarc DC-655 |
| Welding parameter control module | Lincoln Electric NA-3 |
Price: 107,520 € including VAT